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Machines

MG

The MG series is MicroStep’s top class CNC cutting machine suitable for long-term industrial use and meeting highest requirements on precision, performance and easy operation. MG machines provide a wide variety of applications: bevel cutting with plasma and oxyfuel, pipe, profile, dome or elbow cutting, drilling with automatic tool exchange, plate positioning with laser sensor or a CCD camera, inkjet or micropercussion marking. A special heightened version of gantry enables oxyfuel cutting up to 250 mm.

Technical parameters

Working length 1500 - 50000 mm
Working width 1500 - 8000 mm
Max. number of tool stations 8
Max. thickness of material cut by plasma according to a plasma source
Max. thickness of material cut by oxyfuel 150 mm (250 option after requirement)
Positioning speed up to 35 m/min (depends on version)
Positioning accuracy ± 0,1 mm according to DIN 28 206
       

 

       
Multi-tool station carries several torches

on a single Z lifter. Gm-type is dedicated for

cutting of stripes with oxyfuel torches.
1, 7, 16 or 32 – nozzles Inkjet Writer is standard marking

system, which was designed for multi-purpose application in

industrial environment for marking of spongy and non-spongy

surfaces with variable height of letters from 3 to 124 mm.

The system marks various products by logos, bar codes,

information on minimal duration, charge numbers and commission

numbers, readers and weight values, continuous numbering and

production data (date, time, shift) etc. Marking can be lateral,

from above and from below through head.
MTilting tool station enables automatic setting of torch slope

for bevel cutting with plasma in longitudinal direction (X-axis).
Oxyfuel triple torch with fully automatic gas console enables

complex bevel cutting of V-, Y- and K-cuts with 3 oxyfuel torches

within bevel range 20° – 50°. The angle and the span between the

torches can be set either manually or automatically.
Multi-tool station carries several torches on a single Z lifter.

Gm-type is dedicated for cutting of stripes with oxyfuel torches.
MicroStep offers a variety of drilling and tapping tool stations

for several machine types reaching from small drilling heads for

soft sandwich materials to big drilling and tapping units with

internal cooling of tool and a possibility of automatic tool change.
BEM drilling heads are suitable for drilling of smaller diameters and

smaller thicknesses. We install them on Z-axis with manual mechanic

stroke 200 mm. Drilling equipment is with own pneumatic stroke.
RSV is dedicated for clamping and turning of pipes and profiles.

Together with plasma rotator and advanced software modules

and libraries from MicroStep it offers the full range of

pipe based applications.
RSV is dedicated for clamping and turning of

pipes and profiles. Together with plasma rotator

and advanced software modules and libraries from

MicroStep it offers the full range of pipe based

applications.
ACTG (Automatic calibration of tool geometry)

automatically compensates by advanced motion

control any mechanical inaccuracy of the bevel

head which can occur e.g. by accidental collision.
MicroPunch marking unit is designed for fast

marking of several types of materials –sheets,

tubes, profiles - with differently machined

surfaces.The material can range from plastics

to hardened steel.


Laser sensor is used to scan plate edges for

automatic alignment of the plate with coordinate

system. Supported is a 3 point or a 5 point

detection whereby the 5 point detection also

verifies the plate size.
CCD camera can be attached to a tool station(e.g. plasma)

or mounted on a separate toolstation. It is used for:

a) scanning of the shape of template for conversion into DXF

b) scanning of holes on plate for positioning
Second touchscreen on the gantry has all

functions of a standard touchscreen integrated

in the MMI console. It is very helpful especially

in case of longer machines because the operator

can set all parameters (e.g. for automatic gas

console for oxyfuel) directly on the gantry.