Machines
DRM
The MG series is MicroStep’s top class CNC cutting machine suitable for long-term industrial use and meeting highest requirements on precision, performance and easy operation. MG machines provide a wide variety of applications: bevel cutting with plasma and oxyfuel, pipe, profile, dome or elbow cutting, drilling with automatic tool exchange, plate positioning with laser sensor or a CCD camera, inkjet or micropercussion marking. A special heightened version of gantry enables oxyfuel cutting up to 250 mm.
Technical parameters
Multi-tool station carries several torcheson a single Z lifter. Gm-type is dedicated for
cutting of stripes with oxyfuel torches.
1, 7, 16 or 32 – nozzles Inkjet Writer is standard markingsystem, which was designed for multi-purpose application in
industrial environment for marking of spongy and non-spongy
surfaces with variable height of letters from 3 to 124 mm.
The system marks various products by logos, bar codes,
information on minimal duration, charge numbers and commission
numbers, readers and weight values, continuous numbering and
production data (date, time, shift) etc. Marking can be lateral,
from above and from below through head.
MTilting tool station enables automatic setting of torch slopefor bevel cutting with plasma in longitudinal direction (X-axis).
Oxyfuel triple torch with fully automatic gas console enablescomplex bevel cutting of V-, Y- and K-cuts with 3 oxyfuel torches
within bevel range 20° – 50°. The angle and the span between the
torches can be set either manually or automatically.
Multi-tool station carries several torches on a single Z lifter.Gm-type is dedicated for cutting of stripes with oxyfuel torches.
MicroStep offers a variety of drilling and tapping tool stationsfor several machine types reaching from small drilling heads for
soft sandwich materials to big drilling and tapping units with
internal cooling of tool and a possibility of automatic tool change.
BEM drilling heads are suitable for drilling of smaller diameters andsmaller thicknesses. We install them on Z-axis with manual mechanic
stroke 200 mm. Drilling equipment is with own pneumatic stroke.
RSV is dedicated for clamping and turning of pipes and profiles.Together with plasma rotator and advanced software modules
and libraries from MicroStep it offers the full range of
pipe based applications.
RSV is dedicated for clamping and turning ofpipes and profiles. Together with plasma rotator
and advanced software modules and libraries from
MicroStep it offers the full range of pipe based
applications.
ACTG (Automatic calibration of tool geometry)automatically compensates by advanced motion
control any mechanical inaccuracy of the bevel
head which can occur e.g. by accidental collision.
MicroPunch marking unit is designed for fastmarking of several types of materials –sheets,
tubes, profiles - with differently machined
surfaces.The material can range from plastics
to hardened steel.
Laser sensor is used to scan plate edges forautomatic alignment of the plate with coordinate
system. Supported is a 3 point or a 5 point
detection whereby the 5 point detection also
verifies the plate size.
CCD camera can be attached to a tool station(e.g. plasma)or mounted on a separate toolstation. It is used for:
a) scanning of the shape of template for conversion into DXF
b) scanning of holes on plate for positioning
Second touchscreen on the gantry has allfunctions of a standard touchscreen integrated
in the MMI console. It is very helpful especially
in case of longer machines because the operator
can set all parameters (e.g. for automatic gas
console for oxyfuel) directly on the gantry.
Special design with a tilt range up to 90°enables bevel cutting at any point of the
dome as well as dome trimming. The variable
bevel cutting feature provides a constant
welding volume along the contour for robot
welding.